Inspection
| Remedy
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Visual inspection
| Inspect for shortage of coolant in reservoir tank .
| Reinspect after replenishing coolant.
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Inspect for coolant pollution after removing radiator cap.
Be careful when removing radiator cap from overheated vehicle. |
| Reinspect after replacing coolant.
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Inspect for leakage and loose coolant hoses (radiator hose, heater hose, oil cooler hose, etc.).
| Reinspect for leakage after reinstalling hoses and clamps.
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Inspect for leakage on water inlet fitting mounting part.
| Reinspect for leakage after replacing O-ring.
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Reinspect for leakage after tightening to the specified torque.
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Inspect drive belt (for normal operation of water pump).
| Adjust drive belt tension or replace.
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Inspect for leakage on water pump gasket mounting part.
| Reinspect for leakage after replacing gasket.
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Reinspect for leakage after tightening to the specified torque.
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Inspect for loose coolant temperature sensor, cooling fan connector and pin.
| Reinstall loose connector.
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Replace relevant part if connector pin is damaged.
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Inspect operation status of cooling fan. - Check operation status by switching ON/OFF the heater control A/C.
Will not operate in cold ambient temperature. |
| Check mounting status of ground cable.
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Diagnostic device
| Inspect self-diagnostic code using KDS/GDS.
| Check coolant temperature sensor, wiring, connector, etc.
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Unit inspection
| Inspect water pump impeller.
| Replace water pump.
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Inspect for foreign materials and status of thermostat valve.
| Inspect unit after removing foreign materials.
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Inspect for stuck thermostat valve. - Immerse thermostat in water heated to over 95°C (203°F), then heat for at least 3 minutes to check valve lift.
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Do not use water below 95°C (203°F). |
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Do not directly heat unit as this will damage thermostat. |
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| Check valve lift. - Replace thermostat if valve lift is below specification or valve is stuck.
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