Kia Cadenza: Engine Mechanical System / Specifications

Kia Cadenza YG 2016-2024 Service Manual / Engine Mechanical System / Specifications

Specifications
Description
Specifications
Limit
General
Type
V-type, DOHC

Number of cylinders
6

Bore
92mm(3.6220in.)

Stroke
83.8mm(3.2992in.)

Total displacement
3,342cc(203.94cu.in.)

Compression ratio
11.5 : 1

Firing order
1-2-3-4-5-6

Valve timing
Intake
Opens(ATDC)
10°

Closes(ABDC)
70°

Exhaust
Opens(BBDC)
52°

Closes(ATDC)


Cylinder head
Flatness of gasket surface
Less than 0.05mm (0.0019in.)
[Less than 0.02mm (0.0008in.) / 150x150]

Flatness of manifold mounting
Intake
Less than 0.1mm(0.0039in.)
[Less than 0.03mm(0.001in.) / 110x110]

Exhaust
Less than 0.1mm(0.0039in.)
[Less than 0.03mm(0.001in.) / 110x110]

Camshaft
Cam height
LH
Camshaft
Intake
46.6mm (1.835in.)

Exhaust
45.8mm (1.8031in.)

RH
Camshaft
Intake
46.6mm (1.835in.)

Exhaust
45.8mm (1.8031in.)

Journal outer diameter
LH, RH
camshaft
Intake
No.1: 27.964 ~ 27.978mm (1.1009 ~ 1.1015in.)
No.2,3,4: 23.954 ~ 23.970mm(0.9430 ~ 0.9437in.)

Exhaust
No.1: 27.964 ~ 27.978mm(1.1009 ~ 1.1015in.)
No.2,3,4: 23.954 ~ 23.970mm(0.9430 ~ 0.9437in.)

Bearing oil clearance
LH, RH
camshaft
Intake
No.1: 0.027 ~ 0.057mm (0.0011 ~ 0.0022in.)
No.2,3,4: 0.030 ~ 0.067mm (0.0012 ~ 0.0026in.)

Exhaust
No.1: 0.027 ~ 0.057mm (0.0011 ~ 0.0022in.)
No.2,3,4: 0.030 ~ 0.067mm (0.0012 ~ 0.0026in.)

End play
0.02 ~ 0.18mm (0.0008 ~ 0.0071in.)

Valve
Valve length
Intake
105.27mm(4.1445in.)

Exhaust
105.50mm (4.1535in.)

Stem outer diameter
Intake
5.465 ~ 5.480mm (0.2151 ~ 0.2157in.)

Exhaust
5.458 ~ 5.470mm (0.2149 ~ 0.2153in.)

Face angle
45.25° ~ 45.75°

Thickness of valvehead(margin)
Intake
1.56 ~ 1.86mm (0.06142 ~ 0.07323in.)

Exhaust
1.73 ~ 2.03mm (0.06811 ~ 0.07992in.)

Valve stem to valve guide clearance
Intake
0.020 ~ 0.047mm (0.00078 ~ 0.00185in.)
0.07mm (0.00275in.)
Exhaust
0.030 ~ 0.054mm (0.00118 ~ 0.00212in.)
0.09mm (0.00354in.)
Valve guide
Inner diameter
Intake
5.500 ~ 5.512mm (0.2165 ~ 0.2170in.)

Exhaust
5.500 ~ 5.512mm (0.2165 ~ 0.2170in.)

Length
Intake
41.8 ~ 42.2mm (1.6457 ~ 1.6614in.)

Exhaust
41.8 ~ 42.2mm (1.6457 ~ 1.6614in.)

Valve seat
Width of seat contact
Intake
1.15 ~ 1.45mm(0.05118 ~ 0.05709in.)

Exhaust
1.35 ~ 1.65mm(0.05315 ~ 0.06496in.)

Seat angle
Intake
44.75° ~ 45.20°

Exhaust
44.75° ~ 45.20°

Valve spring
Free length
45.5mm (1.7913in.)

Load
19.3±0.8kg/34.0mm (42.7±1.8 lb/1.3386in.)

42.3±1.3kg/23.8mm (93.3±2.9 lb/0.9370in.)

Out of squareness
Less than 1.5°

MLA
MLA outer diameter
Intake
34.964 ~ 34.980mm (1.3765 ~ 1.3772in.)

Exhaust
34.964 ~ 34.980mm (1.3765 ~ 1.3772in.)

Cylinder head tappet bore inner diameter
Intake
35.000 ~ 35.025mm (1.3779 ~ 1.3789in.)

Exhaust
35.000 ~ 35.025mm (1.3779 ~ 1.3789in.)

MLA to tappet bore clearance
Intake
0.020 ~ 0.061mm (0.0008 ~ 0.0024in.)
0.07mm (0.0027in.)
Exhaust
0.020 ~ 0.061mm (0.0008 ~ 0.0024in.)
0.07mm (0.0027in.)
Valve clearance (At 20°C [68°F])
Intake
0.17 ~ 0.23mm (0.0067 ~ 0.0090in.)
Exhaust
0.27 ~ 0.33mm (0.0106 ~ 0.0129in.)
Cylinder block
Cylinder bore
92.00 ~ 92.03mm (3.6220 ~ 3.6232in.)

Flatness of gasket surface
Less than 0.05mm (0.0019in.)
[Less than 0.02mm (0.0008in.) / 150x150]

Piston
Piston outer diameter
91.96 ~ 91.99mm(3.6204 ~ 3.6216in.)

Piston to cylinder clearance
0.03 ~ 0.05mm(0.0012 ~ 0.0020in.)

Ring groove width
No. 1 ring groove
1.23 ~ 1.25mm (0.0484 ~ 0.0492in.)

No. 2 ring groove
1.23 ~ 1.25mm (0.0484 ~ 0.0492in.)

Oil ring groove
2.01 ~ 2.03mm (0.0791 ~ 0.0799in.)

Piston ring
Side clearance
No. 1 ring
0.04 ~ 0.08mm (0.0015 ~ 0.0031in.)
0.1mm (0.004in.)
No. 2 ring
0.04 ~ 0.08mm (0.0015 ~ 0.0031in.)
0.1mm (0.004in.)
Oil ring
0.02 ~ 0.06mm (0.0008 ~ 0.0024in.)
0.2mm (0.008in.)
End gap
No. 1 ring
0.17 ~ 0.32mm (0.0067 ~ 0.0126in.)
0.6mm (0.0236in.)
No. 2 ring
0.37 ~ 0.52mm (0.0145 ~ 0.0204in.)
0.7mm (0.0275in.)
Oil ring
0.20 ~ 0.40mm (0.0078 ~ 0.0157in.)
0.8mm (0.0315in.)
Piston pin
Piston pin outer diameter
21.097 ~ 22.000mm (0.8305 ~ 0.8661in.)

Piston pin hole inner diameter
22.004 ~ 22.010mm (0.8662 ~ 0.8665in.)

Piston pin hole clearance
0.004 ~ 0.013mm (0.00015 ~ 0.00051in.)

Connecting rod small end inner diameter
22.005 ~ 22.016mm (0.8663 ~ 0.8667in.)

Connecting rod small end hole clearance
0.005 ~ 0.019mm (0.00019 ~ 0.00074in.)

Connecting rod
Connecting rod big end inner diameter
58.000 ~ 58.018mm(2.2834 ~2.2842in.)

Connecting rod bearing oil clearance
0.040 ~ 0.062 mm (0.0016 ~ 0.0024 in.)

Side clearance
0.1 ~ 0.25mm (0.0039 ~ 0.0098in.)

Crankshaft
Main journal outer diameter
68.942 ~ 68.960mm (2.7142 ~ 2.7149in.)

Pin journal outer diameter
54.954 ~ 54.972mm (2.1635 ~ 2.1642in.)

Main bearing oil clearance
0.022 ~ 0.040mm (0.0008 ~ 0.0016in.)

End play
0.10 ~ 0.28mm (0.0039 ~ 0.0110in.)

Oil pump
Regulating pressure
5.0 ~ 5.5bar

Engine oil
Oil quantity
Total
6.5L (6.87 US qt, 5.72lmp qt, 1.72 US.gal)
Total Engine oil
Oil pan
6.0L (6.34 US qt, 5.28lmp qt, 1.58 US.gal)

Drain and refill
5.7L (6.02 US qt, 5.01lmp qt, 1.50 US.gal)
Including oil filter
Oil grade
Recommended
ACEA A5 or above / 5W-30

Allowed
ACEA A3 or above
For information on SAE viscosity grades based on ambient temperatures, refer to the
“Lubrication System”.
Usable only if the recommended engine oil is not available
Oil pressure (at 1000rpm)
130kPa(1.32kgf/cm², 18.77psi)
[at 1000rpm,110°C(230°F)]
Oil temperature (oil pan): 110±2°C (230±35.6°F)
Cooling system
Cooling method
Forced circulation with water pump

Coolant quantity
8.4 L (8.88 US qt., 7.39 lmp qt., 2.22 US gal.)

Thermostat
Type
Wax pellet type

Opening temperature
88±2°C (109.4±3.6°F)

Fully opened temperature
100°C (212°F)

Full lift
10mm (0.3937in.) MIN

Radiator cap
Main valve opening pressure
93.16 ~ 122.58kpa
(0.95 ~ 1.25kg/cm², 13.51 ~ 17.78psi)

Vacuum valve opening pressure
0 ~ 6.86 kpa
(0 ~ 0.07kg/cm², 0 ~ 0.99psi)


Sealant
Description
Specifications
Cylinder head and cylinder block between gap
THREE BOND 1217H
Timing chain cover
Cylinder head cover
Cylinder head
Oil seal case
Lower oil pan
Upper oil pan
Oil pressure switch
THREE BOND 2403

Tightening Torques
Item
Quantity
N.m
kgf.m
lb-ft
Engine Mounting
Engine mounting bracket to body fixing bolts
4
63.7 ~ 73.5
6.5 ~ 7.5
47.0 ~ 54.2
Engine mounting support bracket to engine mounting insulator fixing nut
1
88.3 ~ 107.9
9.0 ~ 11.0
65.1 ~ 79.6
Engine mounting support bracket to engine support bracket fixing bolts
2
88.3 ~ 107.9
9.0 ~ 11.0
65.1 ~ 79.6
Engine mounting support bracket to engine support bracket fixing nut
1
88.3 ~ 107.9
9.0 ~ 11.0
65.1 ~ 79.6
Transaxle mounting bracket to body fixing bolts
3
49.0 ~ 63.7
5.0 ~ 6.5
36.2 ~ 47.0
Transaxle mounting bracket to body fixing nut
1
49.0 ~ 63.7
5.0 ~ 6.5
36.2 ~ 47.0
Transaxle support bracket to transaxle mounting bracket fixing bolts
2
107.9 ~ 127.5
11.0 ~ 13.0
79.6 ~ 94.0
Roll rod bracket to sub frame fixing bolts
2
49.0 ~ 63.7
5.0 ~ 6.5
36.2 ~ 47.0
Roll rod insulator to roll rod mounting support bracket fixing nut
1
107.9 ~ 127.5
11.0 ~ 13.0
79.6 ~ 94.0
Timing system
Drive belt idler bolt
1
53.9 ~ 57.9
5.5 ~ 5.9
39.8 ~ 42.7
Drive belt auto tensioner bolt (M12)
1
81.4 ~ 85.3
8.3 ~ 8.7
60.0 ~ 62.9
Drive belt auto tensioner bolt (M8)
1
17.7 ~ 21.6
1.8 ~ 2.2
13.0 ~ 15.9
Crankshaft pulley bolt
1
284.5 ~ 304.1
29 ~ 31
209.8 ~ 224.2
Timing chain cover bolts A
17
18.6 ~ 21.6
1.9 ~ 2.2
13.7 ~ 15.9
Timing chain cover bolts B
2
24.5 ~ 26.5
2.5 ~ 2.7
18.1 ~ 19.5
Timing chain cover bolt C
1
58.8 ~ 68.6
6.0 ~ 7.0
43.4 ~ 50.6
Timing chain cover bolt D
1
58.8 ~ 68.6
6.0 ~ 7.0
43.4 ~ 50.6
Timing chain cover bolts E
3
9.8 ~ 11.8
1.0 ~ 1.2
7.2 ~ 8.7
Timing chain auto tensioner bolts
2
9.8 ~ 11.8
1.0 ~ 1.2
7.2 ~ 8.7
Timing chain auto tensioner nuts
2
9.8 ~ 11.8
1.0 ~ 1.2
7.2 ~ 8.7
Timing chain auto tensioner arm bolts
2
18.6 ~ 21.6
1.9 ~ 2.2
13.7 ~ 15.9
Timing chain guide bolts
4
19.6 ~ 24.5
2.0 ~ 2.5
14.5 ~ 18.1
Timing chain cam to cam guide bolts
4
9.8 ~ 11.8
1.0 ~ 1.2
7.2 ~ 8.7
Cylinder head
Cylinder head cover bolts (LH/RH)
38
[4.9~5.9] + [9.8~11.8]
[0.5~0.6] + [1.0~1.2]
[3.6~4.3] + [7.2~8.7]
Continuous variable valve timing (CVVT) bolts (LH/RH)
4
64.7 ~ 76.5
6.6 ~ 7.8
47.7 ~ 56.4
Camshaft bearing cap bolts (LH/RH)
32
[5.8] + [9.8~11.8]
[0.6] + [1.0~1.2]
[4.3] + [7.2~8.7]
Cylinder head bolts (LH/RH)
16
[37.3~41.2] + [118~122°] + [88~92°]
[3.8~4.2] + [118~122°] + [88~92°]
[27.5~30.4] + [118~122°] + [88~92°]
Cylinder head bolt (RH rear)
1
18.6 ~ 23.5
1.9 ~ 2.4
13.7 ~ 17.4
Engine hanger bolts (Front)
1
44.1 ~ 53.6
4.5 ~ 5.5
32.5 ~ 39.8
Engine hanger bolts (Rear)
2
18.6 ~ 23.5
1.9 ~ 2.4
13.7 ~ 17.4
Exhaust OCV(oil control valve) bolts (LH/RH)
2
9.8 ~ 11.8
1.0 ~ 1.2
7.2 ~ 8.7
Intake OCV(oil control valve) bolts (LH/RH)
2
9.8 ~ 11.8
1.0 ~ 1.2
7.2 ~ 8.7
Fuel pump bracket bolt
4
18.6 ~ 23.5
1.9 ~ 2.4
13.7 ~ 17.4
Cylinder block
Connecting rod bolts
12
[27.5~31.3] + [68~72°]
[2.8~3.2] + [68~72°]
[20.2~23.1] + [68~72°]
Main bearing cap inner bolts (M11)
8
[49.0] + [90°]
[5.0] + [90°]
[36.2] + [90°]
Main bearing cap outer bolts (M8)
8
[19.6] + [120°]
[2.0] + [120°]
[14.5] + [120°]
Main bearing cap side bolts (M8)
8
29.4 ~ 31.4
3.0 ~ 3.2
21.7 ~ 23.1
Oil drain cover bolts
6
9.8 ~ 11.8
1.0 ~ 1.2
7.2 ~ 8.7
Oil jet bolts
3
27.5 ~ 31.3
2.8 ~ 3.2
20.2 ~ 23.1
Rear oil seal case bolts
6
9.8 ~ 11.8
1.0 ~ 1.2
7.2 ~ 8.7
Baffle plate bolts
6
9.8 ~ 11.8
1.0 ~ 1.2
7.2 ~ 8.7
Knock sensor bolts (LH/RH)
2
15.7 ~ 23.5
1.6 ~ 2.4
11.6 ~ 17.4
Drive plate bolts
8
71.54 ~ 75.46
7.3 ~ 7.7
52.80 ~ 55.69
Upper oil pan bolts
18
9.8 ~ 11.8
1.0 ~ 1.2
7.2 ~ 8.7
Lubrication system
Oil drain bolt
1
34.3 ~ 44.1
3.5 ~ 4.5
25.3 ~ 32.5
Oil pump bolts
3
20.6 ~ 22.6
2.1 ~ 2.3
15.2 ~ 16.6
Oil filter body bolts
4
19.6 ~ 21.6
2.0 ~ 2.2
14.5 ~ 15.9
Oil filter cap
1
34.3
3.5
25.3
Oil level gauge bolt
1
18.6 ~ 22.6
1.9 ~ 2.3
13.7 ~ 16.6
Lower oil pan bolts
13
9.8 ~ 11.8
1.0 ~ 1.2
7.2 ~ 8.7
Oil pump chain cover bolts
2
9.8 ~ 11.8
1.0 ~ 1.2
7.2 ~ 8.7
Oil pump chain tensioner bolt
1
9.8 ~ 11.8
1.0 ~ 1.2
7.2 ~ 8.7
Oil pump chain sprocket bolt
1
18.6 ~ 21.6
1.9 ~ 2.2
13.7 ~ 15.9
Cooling system
Water pump bolts A
3
9.8 ~ 11.8
1.0 ~ 1.2
7.2 ~ 8.7
Water pump bolt B
1
9.8 ~ 11.8
1.0 ~ 1.2
7.2 ~ 8.7
Water pump bolt C
1
21.6 ~ 26.5
2.2 ~ 2.7
15.9 ~ 19.5
Water pump bolt D
1
9.8 ~ 11.8
1.0 ~ 1.2
7.2 ~ 8.7
Water pump bolt E
1
9.8 ~ 11.8
1.0 ~ 1.2
7.2 ~ 8.7
Water pump bolt F
1
9.8 ~ 11.8
1.0 ~ 1.2
7.2 ~ 8.7
Water pump bolts G
4
21.6 ~ 23.5
2.2 ~ 2.4
15.9 ~ 17.4
Water pump pulley bolts
4
7.8 ~ 9.8
0.8 ~ 1.0
5.8 ~ 7.2
Water temp. control nuts
4
18.6 ~ 23.5
1.9 ~ 2.4
13.7 ~ 17.4
Water temp. control bolts
2
18.6 ~ 23.5
1.9 ~ 2.4
13.7 ~ 17.4
Water center pipe bolt
1
9.8 ~ 11.8
1.0 ~ 1.2
7.2 ~ 8.7
Intake and exhaust system
Intake air hose clamp bolt
1
2.9 ~ 4.9
0.3 ~ 0.5
2.2 ~ 3.6
Air cleaner assembly bolts
2
7.8 ~ 9.8
0.8 ~ 1.0
5.8 ~ 7.2
Intake manifold bolts
6
[3.9 ~ 5.9] + [26.5 ~ 31.4]
[0.4 ~ 0.6] + [2.7 ~ 3.2]
[2.9 ~ 4.3] + [19.5 ~ 23.1]
Intake manifold nuts
2
[3.9 ~ 5.9] + [18.62 ~ 23.52]
[0.4 ~ 0.6] + [1.9 ~ 2.4]
[2.9 ~ 4.3] + [13.74 ~ 17.36]
Surge tank stay bolts
2
27.5 ~ 31.3
2.8 ~ 3.2
20.2 ~ 23.1
Surge tank bolts
4
9.8 ~ 11.8
1.0 ~ 1.2
7.2 ~ 8.7
Surge tank grommet bolts
2
9.8 ~ 11.8
1.0 ~ 1.2
7.2 ~ 8.7
Surge tank nuts
2
9.8 ~ 11.8
1.0 ~ 1.2
7.2 ~ 8.7
Intake manifold bolts
6
[3.9 ~ 5.9] + [26.5 ~ 31.4]
[0.4 ~ 0.6] + [2.7 ~ 3.2]
[2.9 ~ 4.3] + [19.5 ~ 23.1]
Intake manifold nuts
2
[3.9 ~ 5.9] + [18.62 ~ 23.52]
[0.4 ~ 0.6] + [1.9 ~ 2.4]
[2.9 ~ 4.3] + [13.74 ~ 17.36]
Heat protector bolt (LH/RH)
6
9.8 ~ 11.8
1.0 ~ 1.2
7.2 ~ 8.7
Exhaust manifold stay bolts
4
24.5 ~ 35.3
2.5 ~ 3.6
18.1 ~ 26.0
Exhaust manifold nuts (LH/RH)
16
49.0 ~ 53.9
5.0 ~ 5.5
36.2 ~ 39.8
Front muffler hanger bracket bolt
2
7.8 ~ 9.8
0.8 ~ 1.0
5.8 ~ 7.2
Front muffler and exhaust manifold fixing nut
4
39.2 ~ 58.8
4.0 ~ 6.0
28.9 ~ 43.4
Front muffler and center muffler fixing nut
2
39.2 ~ 58.8
4.0 ~ 6.0
28.9 ~ 43.4
Center muffler and rear muffler fixing nut
2
39.2 ~ 58.8
4.0 ~ 6.0
28.9 ~ 43.4

   
Torque-to-yield cylinder head, connecting rod cap and crankshaft main bearing cap bolts must be replaced once removed because the bolts are designed to be permanently elongated beyond the state of elasticity when torqued.
If the bolts are removed and reused, it may cause the bolts to break or fail to maintain clamping force.
Engine Mechanical System
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